Taco Time Port Orchard WA | LED Sign Retrofit by Plumb Signs

Restaurant · LED Retrofit · Port Orchard, WA

Taco Time — Port Orchard, WA · LED Channel-Letter Retrofit

When the Taco Time NW franchisee at 1599 SE Lund Ave finished the building remodel, the original fluorescent channel-letter sets were finally pulled off the wall. Plumb Signs rebuilt the two wall-mounted letter sets, retrofitted them with UL-listed LED modules, and re-hung them on a façade ready for another twenty-five years of Puget Sound weather.

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2 Sets Wall Channel Letters
100% LED Fluorescent Retired
UL Listed Modules & Drivers
Coastal Puget Sound Rated

A Remodel That Earned Its Sign Program Back

Taco Time NW Port Orchard sits one block off SR-160 on SE Lund Avenue — a high-traffic corridor of commuters heading to and from the Southworth ferry. The franchisee's building remodel was the right moment to retire two aging fluorescent channel-letter sets that had earned every bit of their wear from years of Kitsap rain, salt air, and summer UV.

Plumb Signs took both sets off the wall, rebuilt the cabinets where coastal moisture had reached the welds, retrofitted the interiors with UL-listed LED module strings on Class 2 drivers, and reinstalled them on the freshly finished façade. The retrofit cuts the building's signage power draw substantially, eliminates the ballast-and-tube maintenance the old fluorescent system needed every couple of years, and gives the restaurant the even, daylight-white face brightness that channel letters were never able to deliver in their fluorescent era.

Two signs. One remodel. A franchise location that no longer has to call a sign service truck every time a tube fails on a forty-degree morning.

Project Snapshot

Client Taco Time NW (Franchisee)
Location 1599 SE Lund Ave
Port Orchard, WA 98366
Completion 2025
Category Restaurant & Hospitality
Sign Types Two wall-mounted, internally illuminated channel-letter sets — cabinets rebuilt, faces refreshed, illumination converted from fluorescent to UL-listed LED module strings on Class 2 drivers.
Brand Standard Taco Time NW corporate channel-letter typography and color spec, preserved across rebuild — no brand drift between old and new faces.
Program Scope Field survey of the remodeled façade; cabinet removal, condition assessment, and on-shop rebuild of two channel-letter sets; fluorescent-to-LED retrofit with UL-listed modules + Class 2 drivers; face refresh; re-installation by Plumb Signs' licensed Tacoma crew; electrical hookup and post-install illumination QA at night.
Services Provided Site survey · Cabinet rebuild · LED retrofit · UL-listed integration · Licensed installation · Electrical hookup · Service warranty

Image Showcase

Click any photo to open the full-size lightbox.

1 · Brand Shot Taco Time NW channel letters installed at the Port Orchard, Washington restaurant — front elevation, daylight, brand-spec typography preserved across the LED-retrofit rebuild by Plumb Signs
Front elevation, daylight. Brand-spec Taco Time NW channel letters reading clean against the remodeled façade — the shot most people will see driving past on SE Lund Avenue.
2 · Installation Plumb Signs crew reinstalling the rebuilt Taco Time channel-letter set on the remodeled Port Orchard restaurant façade after LED retrofit
Reinstallation in progress. Cabinet-by-cabinet hang on the freshly finished façade, with each letter aligned to the original layout grid Taco Time NW corporate ships to every franchise location.
3 · Detail Detail of finished Taco Time channel letter set on the Port Orchard, Washington restaurant — even daylight-white LED illumination through the brand-spec letter faces
Letter-face detail. Even, daylight-white LED illumination through the brand-spec letter faces — no fluorescent tube banding, no end-of-tube dimming, no buzz at startup on a forty-degree Kitsap morning.
Close-up of the Taco Time channel-letter set during reinstallation in Port Orchard — rebuilt aluminum cabinet, LED module retrofit, wall-mounted to remodeled façade

The Featured Sign: Rebuilt Cabinet, New Light Engine

Each Taco Time letter cabinet came off the wall as a thirty-year-old fluorescent assembly. It went back on the wall with the same cabinet welds re-trued, a new LED retrofit kit, and a UL-listed Class 2 driver remote-mounted for clean service access.

  • Construction: Aluminum returns, refurbished and refinished
  • Illumination: UL-listed white LED modules, daylight-balanced
  • Power: Class 2 LED driver, remote-mounted for service access
  • Mounting: Direct-to-wall, wet-location electrical connection
  • Listing: UL 48 sign assembly; UL 2161 retrofit kit
  • Brand spec: Taco Time NW corporate typography and color preserved

Fabrication & Sign Family

Four passes built the program: rebuild, retrofit, mount, and verify. Below is the order our Tacoma shop took the work through.

01 · Rebuild

Cabinet Rebuild

Both letter cabinets came off the wall, were de-rusted at the weld points coastal moisture had reached, re-trued, and refinished in the brand-spec color before any new electronics went inside.

02 · Retrofit

UL-Listed LED Retrofit

UL-listed white LED module strings replaced the fluorescent tubes and ballasts. Modules are spaced for even face brightness — no hot spots, no dim corners, no banding across the long letters.

03 · Mount

Wall Mount & Electrical

Licensed Plumb Signs installers hung both sets on the freshly finished façade, ran wet-location electrical to a remote-mounted Class 2 driver, and tied the circuit back into the building's existing sign-power feed.

04 · Verify

Night-On QA

Every channel-letter set Plumb Signs delivers gets a post-install night QA — face brightness, color uniformity, driver thermals — before the franchisee signs off and the truck rolls back to Tacoma.

Finished LED-retrofit Taco Time channel letters at 1599 SE Lund Ave, Port Orchard — even illumination across the full letter face

Design & Engineering Notes

The franchisee handed us two letter cabinets and a single ask: keep the brand look, kill the fluorescent service calls. The design work happened at the shop bench — module layout for even face brightness, driver sizing for the retrofit load, and remote-mount location chosen so the next service visit (if it ever comes) is a panel-cover removal, not a letter pull.

Engineering kept the original mount pattern so the rebuilt sets dropped back onto the existing wall anchors. No new holes through the new waterproofing. No re-permitting through City of Port Orchard for sign area or placement — the program lives under the existing permit envelope that was already approved for the location.

Why This Works for Restaurant & QSR Operators

Quick-service restaurant signage takes the hardest beating in commercial signage — long hours, all-weather operation, and an immediate revenue cost when a letter goes dark on a Friday night. Fluorescent channel letters got every QSR brand to the era of national rollouts, but they also drove the maintenance cost that operators quietly accepted as the cost of being open after dark.

A clean LED retrofit — rebuilt cabinet, UL-listed modules, Class 2 driver, remote-mounted for service access — drops the maintenance cycle from "every couple of years" to "every decade-plus" while cutting the signage power draw substantially. For a single franchise location remodel, that's the right call. For a multi-site operator, it's the conversation Plumb Signs has every month.

Where We Work · Kitsap & the Puget Sound

Plumb Signs ships LED retrofits, rebuilds, and new channel-letter programs across the Kitsap Peninsula and the broader Puget Sound region from the Tacoma shop.

Port Orchard Bremerton Silverdale Gig Harbor Bainbridge Island Poulsbo Tacoma Seattle Kitsap County Pierce County Puget Sound Region

Frequently Asked Questions

What did Plumb Signs actually do at the Taco Time Port Orchard location?
We took two wall-mounted fluorescent channel-letter sets off the wall during the franchisee's building remodel, rebuilt the cabinets in our Tacoma shop, retrofitted the interiors with UL-listed LED modules on a Class 2 driver, and reinstalled both sets on the finished façade. Same brand look, new light engine, much longer maintenance interval.
What does a fluorescent-to-LED channel letter retrofit involve?
The cabinet structure usually stays — what changes is the light engine. We pull the fluorescent tubes, ballasts, and sockets, install UL-listed white LED module strings spaced for even face brightness, wire them to a Class 2 LED driver (usually remote-mounted for future service access), and re-test the face brightness and color uniformity at night before sign-off.
Does Plumb Signs serve Port Orchard and Kitsap County?
Yes. The Tacoma shop is a thirty-minute drive across the Tacoma Narrows Bridge to Port Orchard, with regular installs and service runs across Kitsap — Port Orchard, Bremerton, Silverdale, Poulsbo, Bainbridge — plus Gig Harbor on the Pierce County side of the bridge.
How long does a two-set channel-letter retrofit usually take?
For a clean rebuild like Port Orchard — two sets off the wall, shop time for cabinet rebuild and LED retrofit, then re-install — the typical turnaround is four to six weeks from site survey to night-on QA. Longer if cabinet damage requires fresh fabrication, shorter if the franchisee can sequence the sign work around a planned façade closure.
What does "UL-listed" mean for a sign retrofit?
Two listings apply. The sign assembly itself carries a UL 48 listing — the standard for electric signs in North America. The retrofit kit (modules, driver, wiring) carries a UL 2161 listing — the standard specifically for LED retrofit kits installed into existing sign housings. Both labels stay on the sign, visible to inspectors and to whoever services the sign next.
How much energy does an LED retrofit actually save?
A wall channel-letter set running fluorescent tubes typically draws three to four times the wattage of the same set running UL-listed LED modules at the same face brightness. Across two sets running roughly 12 hours a night, the operating-cost difference is meaningful — but the bigger savings on a QSR site usually come from the eliminated maintenance calls, not the power bill.
How long do the LED modules last?
Quality UL-listed LED modules running on a properly sized Class 2 driver are rated for 50,000+ operating hours — roughly a decade of QSR-hours before significant brightness fade. Driver replacement, if it ever comes, is the more likely service event, and the driver is intentionally remote-mounted to keep that service event panel-cover-simple.
What other sign types does Plumb Signs build?
Channel-letter signs are one slice of the shop. Plumb Signs also fabricates and installs monument signs, pylon signs, illuminated cabinets, blade signs, ADA-tactile signs, 3D dimensional letters, digital and LED displays, wayfinding systems, and interior reception, lobby, and donor-recognition signage — all from the same Tacoma facility.

Have a Fluorescent Sign That's Earned Its Retirement?

Plumb Signs runs LED retrofits, channel-letter rebuilds, and new sign programs out of the Tacoma shop — single-location QSR jobs through national multi-site rollouts. If you've got a sign that's draining service-truck hours, let's talk about killing the maintenance calls.

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